Perun moto Aprilia Tuareg 660 Top luggage rack - Installation Instructions
Content of the kit
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2 x Side bracket (LHS and RHS)
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1 x Central support
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1 x Top luggage rack plate
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2 x 18/6.5-18+6 spacer
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3 x 20/8.2-9+2 spacer
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1 x M8x25 buttonhead bolt
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2 x M8x30 buttonhead bolt
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2 x M6x40 buttonhead bolt
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6 x M6x20 countersunk bolt
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8 x M6 flat washer
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2 x M8 flat washer
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6 x M6 safety nut
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I. Installation of the rack
II. Installation of Givi/Kappa Monokey Top case
III. Installation SW-Motech Top case
IV. Installation of Rotopax fuel can
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I. Installation of the rack
1. Remove two bolts on each side of the bike, circled with red. Remove the central bolt, located behind the seat. Make sure all the threads are clean.
2. Pre-assemble the Top rack on a flat surface. Insert M6x20 countersunk bolts through holes marked with blue circles and align with Side supports. Use M6 flat washers and M6 safety nuts on the underside. Tighten loosely, by hand.
3. Insert M6x20 countersunk bolts through holes marked with blue circles and align with Central support. Use M6 flat washers and M6 safety nuts on the underside. Tighten loosely, by hand.
4. Rest the assembly on rear of the bike. Place one of the shorter spacers between Side support and the bike. Use M8x30 bolt and M8 flat washer. Tighten by hand. Repeat on both sides.
5. Place one of the longer spacers between Side support and the bike. Use M6x40 bolt and M6 flat washer. Tighten by hand. Repeat on both sides.
6. Place the remaining short spacer in the hole under the Central support. Use M8x25 bolt. Do not overtighten.
7. Make sure everything lines up and tighten the bolts to torque values shown in photo below.
8. Tighten M6x20 bolts to 6-7Nm.
8. After a few rides check all bolts and re-tighten if necessary.
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II. Installation of Givi/Kappa Monokey Top case
Road only use, 5 kg max (inside the top case).
1. Following hardware is needed and it can be purchased from Givi dealers.
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Z2710 (rubber grommets)
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Z125 (mushroom shaped parts)
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Z124 (pyramid shaped part)
2. Additional standard hardware is needed and it can be purchased in every hardware store. Zinc coated.
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2 x M6x16 button head bolt,
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2 x M6x30 countersunk bolt,
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6 x small M6 washer,
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2 x M6 safety nut.
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Almost all aforementioned hardware is sold by SW-Motech too, as a kit - HERE.
Also, all aforementioned hardware, except Z2710 grommets, are sold by Givi as a kit - Givi Z2309R
3. Position the mushroom shaped parts in the marked locations.
IMPORTANT: Insert M6 small washer under each mushroom shaped part. Place the washer in the smaller circular pocket, as shown bellow.
Insert M6x30 countersunk bolt from above and use a washer and a safety nut on the underside.
4. Install the pyramid shaped part in the location marked bellow.
Cavity on the pyramid shaped part should face forward. Use small M6 washers and M6x16 button head bolts on the underside.
5. Insert rubber grommets as shown bellow. Make sure the rubber grommets are properly seated. Use a drop of super glue to make sure grommets will stay in place.
5. Install Givi or Kappa Monokey top case. Make sure everything clicks in place. Check if top box is firm and secure.
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III. Installation of Top Luggage rack and SW-Motech Top case
Road only use, 5 kg max (inside the top case).
1. SW-Motech Adapter kit for Trax needed (purchased separately).
2. Position the mounting pucks in the marked spots.
Make sure to place the pucks into large circular pockets and tighten all bolts. Do not overtighten, as plastic covers can be deformed. Puck should sit in the circular pocket.
3. Install the sheet metal part as shown below. Use washers and safety nuts on the underside. Tighten by hand.
4. Install the top case and the close the top box latch. Let the sheet metal piece find its position. Remove the top case and tighten sheet metal part.
5. Install SW-Motech top case. Make sure everything clicks in place. Check if top box is firm and secure. If needed, readjust the position of sheet metal flange.
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IV. Installation of Rotopax fuel can
Coming soon.